Skyryse – Simplifying Aircraft Control with New Technology

In the 1990s and 2000s, radio-controlled helicopters were a niche hobby, and for good reason. Because the operator commanded the throttle and each individual rotor individually, constant effort was required to combine control inputs, instantly compensating for the effects of each. When a bit of left roll was introduced, for example, all other parameters would stray, and the helicopter would begin to drift away from the desired flight path. When a bit of right yaw was commanded, the aircraft would drift again. The aircraft was perpetually on the brink of losing control, resulting in a constant demand for the operator’s attention and focus.

Now, in 2024, we have multi-rotor drones that first-time users can easily control right out of the box. Whereas rotorcraft of the past required an intimate understanding of swashplates and torque effects, flying today’s drones is as simple as nudging the up lever to go up and the left and right lever to go left and right. Flying is less like flying and more like effortlessly positioning a cursor in the sky.

The difference? Advanced computing power that can effectively translate simple control inputs to complex manipulation of multiple systems to achieve the desired results. Now, this technology is moving beyond small drones, and it is on the brink of revolutionizing the operation of full-scale aircraft.

Based in El Segundo, California, startup Skyryse has developed a universal fly-by-wire flight control system that aims to significantly reduce the complexity of flying any airplane or helicopter. Just as the simple nudge of a control stick can quickly and intuitively move a drone into a desired position, the new flight control system, dubbed SkyOS, can do so with an actual, full-scale airplane or helicopter. Skyryse claims this will simplify piloting and increase safety.

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Devoid of the usual dual control sticks and rudder pedals, the Skyryse One’s cockpit is cleaner and simpler than the standard Robinson R66. Photo: Skyryse

The company is off to a good start. Earlier this year, they introduced and began taking reservations for a modified Robinson R66 helicopter they call the Skyryse One. A 2,700-pound, four-place, turbine-powered helicopter, over 1,000 examples of the R66 have been manufactured since its introduction in 2010. The R66 is itself a re-engined version of the successful piston-powered R44 that was introduced in 1993.

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The Skyryse One is a modified version of the
four-place, turbine-powered Robinson R66. Photo: Skyryse

To create the Skyryse One, Skyryse replaced the R66’s traditional mechanical flight control system with their SkyOS system. Gone are the original control sticks, collectives, and rudder pedals. In their place is a single, centrally-mounted control stick and a touchscreen. Because existing components are removed from the aircraft, Skyryse claims the net weight increase of the SkyOS system is negligible.

The stick itself incorporates multiple control inputs. Nudging it forward, back, left, or right moves the helicopter in the desired direction while maintaining the heading. Twisting it left or right yaws the nose left or right and is generally only used while in a hover. By using your thumb to nudge a spring-loaded, horizontal bar up or down, the helicopter can be commanded to climb or descend.

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The single control lever incorporates multiple control motions, such as twisting the stick to adjust yaw and nudging
the top-mounted horizontal bar up or down to climb or descend. Photo: Skyryse

A demonstration flight in the company’s simulator was illuminating. From an idle on the runway, a swipe up on the touchscreen brought the R66 from the ground up into a stable hover. The transition to forward flight was accomplished by holding the stick forward and holding it fully to the right brought the helicopter into a bank angle that was artificially limited to about 30 degrees. This artificial envelope protection makes it impossible to roll or pitch to unsafe attitudes.

As the helicopter was flown through a standard traffic pattern, it became clear that old piloting habits are tough to break. The natural tendencies of a fixed-wing or rotary-wing pilot, such as lessening the control input or introducing opposite control input as the desired heading or bank angle is reached, are counterproductive in the Skyryse One. The Skyryse instructor pilot explained that this is indeed the case and that people with no flight experience whatsoever can sometimes adapt more quickly to the Skyryse controls, as they have no antiquated habits to unlearn.

The instructor pilot observed that because the control of the aircraft is so simple, an entirely new category of pilot certification might become appropriate for aircraft using the SkyOS system. Just as the operator of a standard consumer drone might not benefit from thorough training on the concepts of traditional rotary wing flight, a future SkyOS pilot might not require each element of traditional pilot training. From an FAA certification perspective, the resulting pilot certification could resemble a multi-engine rating with a centerline thrust restriction, limiting the certificate holder to aircraft equipped with SkyOS.

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Skyryse debuted the Skyryse One at EAA AirVenture in Oshkosh, Wisconsin, inviting members of the press to fly a simulator onsite. Photo: Jason McDowell

Naturally, such dependence on computerization and automation welcomes questions about safety and redundancy. To that, Skyryse offers reassurance that they have engineered triple redundancy in both mechanical parts as well as in their electronics and code. In aviation, redundancy is a design principle in which separate and independent systems perform the same function in parallel – should one or even two systems fail, the backup or the backup’s backup would then take over. Skyryse claims SkyOS’s reliability has demonstrated a failure rate of ten to the negative eighth, or one failure in one hundred million flight hours.

So when might we expect to see helicopters and airplanes equipped with SkyOS? Skyryse’s first installation on the R66 is presently in certification and is expected to be complete by the end of this year, with first deliveries expected in 2025. The package will be offered both as a complete helicopter for $1.8M or as an option that can be installed on an existing R66 for approximately $500,000.

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In person, the fit and finish of the Skyryse One was
impressive, resembling a certificated factory aircraft. Photo: Jason McDowell

Beyond the R66, Skyryse will be expanding to other aircraft types and is considering offering the system as an aftermarket upgrade to existing, legacy aircraft in the form of supplemental type certificates. The latter framework would resemble advanced instrument panel upgrades, in which an aircraft owner or operator would take their aircraft to an authorized dealer to install the upgrade on their existing aircraft. The downstream effects of such an upgrade are uncertain but could result in lower operating costs, ranging from maintenance to insurance rates to pilot training requirements.

For now, the industry eagerly awaits Skyryse’s forthcoming certification and entry into service. If all goes to plan, the new system has the potential to revolutionize the pilot/aircraft interface to a degree never before seen in the history of aviation.

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